automatic transformer winding machine
Fully automatic CNC transformer winding machines are mainly used for efficiently and precisely winding high-voltage or low-voltage coils of distribution transformers and control transformers. Unlike heavy-duty transformer winding machine, the spindle and winding mechanism of CNC transformer winding machines typically use lightweight, high-rigidity materials to eliminate vibrations caused by high-speed motion during high-speed winding of round or thin flat wires, ensuring winding accuracy.
BEST™ fully automatic cnc series
As a well-known China CNC transformer winding machine manufacturer, BEST™ independently developed fully automatic CNC transformer winding machine. BEST™ automatic transformer coil winding machine is specifically designed to address the pain points of traditional manual winding, such as low efficiency, uneven wire arrangement, and unstable tension. They completely solve the problems of wire overlap and precision, achieving a leapfrog increase in coil winding capacity.
BEST™ not only provide standardized CNC winding machines, but also leverage our strong manufacturing capabilities at our source factories to offer customers in-depth customization services for different wire diameters, bobbins, and production processes.
features
BEST™ fully automatic CNC transformer coil winding machine is equipped with a high-precision servo motor and PLC motion control system. Its intelligent tension feedback closed-loop system adjusts the winding tension in real time, achieving perfect synchronization between the main spindle and the winding shaft, ensuring tight and flat winding and dynamic constant tension control. To meet the production needs of “small batches and multiple varieties,” our equipment supports parameterized one-click call to process formulas, and tooling fixtures can be easily changed, minimizing downtime and enabling rapid changeover with high flexibility.
- Multi-axis linkage, ultimate precision
- Ultimate dynamic constant tension control
- Rapid changeover, high flexibility
- Intelligent fault tolerance and safety mechanisms
Technical parameters
| Model | ZD-GY880 |
| Round Wire | 0.37-3.50mm |
| Flat Wire | 4×12mm |
| Center Height | 900mm |
| Axial Length | 800mm |
| Max. Outer Dia. | 800mm |
| Min. Inner Dia. | 160mm |
| Workpiece Load Capacity | 500Kg |
| Working Torque | >800N·m |
| Winding Power | 11kW |
| Winding Speed | 0-300(r/min) |
| Insulation Layer Outer Dia. | <450mm |
| Insulation Layer Inner Dia. | 76mm |
| Working Torque | 1-100N·m |
| Layer Insulation Width | 12-30mm |
| Working Pressure | 0-0.6 Mpa |
| Counter Max. Set Turns | 9999.9 |
| Min. Wire Dia. Adjustment Spacing | 0.01mm |
| Wire Arrangement Range | 0-800mm |
Non-standard support
The above-mentioned models are standard equipment. Our team can modularly expand the standard equipment based on specific transformer coil winding processes and production line efficiency requirements to achieve flexible non-standard customization, so as to meet the stringent conditions of non-standard customization of high voltage wire windings for different transformer manufacturers.
Optional upgrades
- Active Motorized Pay-off Stand
- Pneumatic/Servo Tension Controller
- Heavy-Duty Multi-Directional Straightener
- High-Thrust Servo Auto-Guiding System
- Pneumatic/Hydraulic Compaction Rollers
- Insulation Paper Tension Stand
- Recipe storage and production data export
- Remote operation and maintenance and (IoT)
- Multi-language user interface
WhatsApp us +86-15552598879 for technical support or customization.
About us
BEST™, founded by Fan Yuxue in 2005, is dedicated to providing professional wire-winding and foil-winding technology solutions for global power transformer manufacturers. Our technical team works closely with transformer manufacturers in different regions around the world, and can modularly expand standardized equipment according to customers’ specific products and manufacturing processes to meet the non-standard customization needs of more transformer manufacturers.
BEST™
To date, leading transformer manufacturers from 46 countries and regions worldwide (including the United States, Canada, Mexico, Brazil, Turkey, Italy, Vietnam, Thailand, the Philippines, and Indonesia) have chosen BEST™ transformer winding machines. Xu Shaofeng, Senior Vice President of Schneider Electric, has repeatedly commented that “BEST™ is Schneider Electric’s best partner in China. BEST™ played a crucial role in the upgrading and commissioning of Schneider Electric’s largest transformer production base globally.”
Our Services
“Not just a transformer winding machine, but zero-defect coil winding guaranteed.”
Support by Mr. Robin