transformer Active Part Assembly Platform

BEST™ provide world-class transformer Active Part assembly tooling and elevating platforms. From the safe 90-degree upending of the core to the stable support required for high-level lead wire welding, our equipment is purpose-built to meet the most stringent HSE (Health, Safety, and Environment) standards. We empower you to achieve 100% safety and ultimate assembly precision in the manufacturing of UHV (Ultra-High Voltage) and heavy-duty transformers.

BEST™ Transformer Active Part Elevating Platform is purpose-built for lead wire connections, insulation wrapping, and tap changer installation, providing a rock-solid “ground-level” workspace at height for your large active part assembly. We offer both the classic hydraulic scissor-lift configuration and the multi-column mechanical screw drive system—the top-tier solution preferred in high-end European and American markets.

• Core Advantage: The mechanical screw-driven models feature a “Dual Mechanical Self-Locking” mechanism (Zero Creep). Whether in the event of a power outage or during prolonged static suspension, the platform is completely immune to the gradual drifting or creeping caused by hydraulic micro-leaks, guaranteeing 100% safety for operations at height.

• Scope of Application: Final assembly workshops for medium and large power transformers with heights exceeding 2 meters.

Once the horizontal lamination stacking of large transformer cores is complete, they must be positioned upright for winding assembly. Engineered with a heavy-duty welded steel structure and high-thrust multi-stage hydraulic cylinders, this series of equipment smoothly upends cores weighing from tens to over a hundred tons by a full 90 degrees. It completely eliminates the need for hazardous overhead crane lifting, achieving a seamless, zero-deformation upending process for heavy-duty active parts.

• Core Advantages: Completely eliminates the sliding and deformation of silicon steel laminations typically caused by conventional overhead crane lifting. This vital protection preserves core integrity, minimizes no-load losses, and guarantees 100% operator safety.

• Scope of Application: Core manufacturing for medium to large power transformers ranging from 35kV to 500kV.

• The Underlying Confidence of Heavy-Duty Engineering: Zero Compromise on Structural Integrity. We refuse to settle for lightweight alternatives. Our platform chassis features a heavy-duty, deep-foundation steel structure that has undergone rigorous Finite Element Analysis (FEA), ensuring rock-solid stability when operating at maximum rated capacities.

• 100% Bespoke Engineering: No two transformer workshops are exactly alike. We offer one-on-one 3D modeling and tailored manufacturing based strictly on your specific parameters, including the maximum active part weight, maximum active part height, and your facility’s existing foundation conditions.

• World-Class Safety Standards: Our electrical and hydraulic systems are fully compliant with CE and UL standards. Each unit comes standard with anti-fall safety locks, overload early-warning systems, and a one-touch emergency stop, safeguarding every lifting operation in your workshop.